Sika Corporation -Horizontal - SikaQuick®-800

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Rapid Setting Repair Mortar

SikaQuick®-800 is one-part, rapid hardening, early strength gain, cementitious, patching mortar for concrete.

  • Rapid hardening as defined by ASTM C 928

Category: concrete repair mortar | fast setting mortars | mortar...

MasterFormat: Maintenance of Concrete | Maintenance of Cast-in-Place Concrete | Flooring


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Overview


Horizontal - SikaQuick®-800

Rapid Setting Repair Mortar

SikaQuick®-800 is one-part, rapid hardening, early strength gain, cementitious, patching mortar for concrete.

  • Rapid hardening as defined by ASTM C 928
  • Epoxy coatings can be applied as early as 6 hours at 73° F (23° C)
  • Freeze / thaw resistant
  • Easy to mix and apply - labor-saving
  • Not gypsum-based
  • High early strength
  • Fast setting
  • Open to foot traffic in 2 hours / Open to vehicular traffic in 3 hours at 73°F (23° C)

Usage

  • On grade, above grade and below grade concrete conditions
  • Highway overlays and repairs
  • Structural repair material for concrete roadways, parking structures, bridges, dams, ramps, runways, warehouse floor & loading docks
  • Full depth patching repairs up to 8" deep (> 8" may require multiple lifts)

Advantages

  • Rapid hardening as defined by ASTM C 928
  • Epoxy coatings can be applied as early as 6 hours at 73° F (23° C)
  • Freeze / thaw resistant
  • Easy to mix and apply - labor-saving
  • Not gypsum-based
  • High early strength
  • Fast setting
  • Open to foot traffic in 2 hours / Open to vehicular traffic in 3 hours at 73°F (23° C)

Packaging

50 lb (22.7 kg) pail

Color

Gray powder

Product Details

Sustainability / Certifications / Approvals

APPROVALS / STANDARDS
  • Meets ASTM C 928, Type R3

Product Information

Shelf Life

12 months from date of manufacture if stored properly in original, unopened and undamaged, sealed packaging

Storage Conditions

Store dry at 40° - 95° F (4° - 35° C)

Protect from moisture. If damp, discard material.

Application

Application Information

Mixing Ratio

6 - 6.5 pints (2.8 - 3.1 L )

Product Temperature

65° - 75° F (7° C)

Ambient Air Temperature

> 45° F (7° C)

20° - 45° F ( -7° - 7° C) with the use of SikaQuick® Winter Boost

Substrate Temperature

> 45° F (7° C)

20° - 45° F (-7° - 7° C) on a frost-free surface with the use of SikaQuick® Winter Boost

Application Time

Approximately 15 minutes

Product temperature will affect the Application Time:

  • Above 73° F (23° C) will reduce the Application Time and workability
  • Below 73° F (23° C) will extend the Application Time and workability

Consumption

Coverage

0.43 ft3 (0.012 m3)
(Yield figures do not include allowance for surface profile, porosity or material waste)

Application Steps

MIXING
  • Wet down all tools and mixer to be used.
  • Pour 6 pints (2.8 L) of clean potable water [approximately 70° F (23° C)] into a suitably sized and clean mixing container, using a calibrated measuring jug or similar, to ensure strict control of the water content.
  • Add 1 pail while continuing to mix with a low-speed drill (400-600 rpm) and mortar mixing paddle or in an appropriate mortar mixer.
  • Once all the powder has been added, mix to a uniform consistency, maximum 3 minutes, until a lump-free blend is achieved.
  • Add up to an additional 1/2 pint (0.24 L) maximum of liquid to achieve desired consistency. Do not over-water.
  • Thorough mixing and proper proportioning of the powder and liquid is necessary.
  • Inaccurate proportioning of the powder to liquid will result in a finished product that may not conform to the typical published performance property values.
APPLICATION
  • A neat mix of SikaQuick®-800 mortar must be scrubbed into the mechanically prepared, SSD substrate. Be sure to work into all pores and voids.
  • Force material against edge of repair, working toward center. After filling repair area, screed off excess.
  • Allow material to set to desired stiffness, then finish with wood or sponge float for a smooth finish, or broom or burlap-drag for a rough finish.
  • If a smoother finish is desired, a magnesium float should be used.
  • Mixing, placing, and finishing should not exceed 15 minutes maximum.
  • Refer to ACI 305 the "Guide to Hot Weather Concreting" or ACI 306 the "Guide to Cold Weather Concreting" when there is a need to place this product while either hot or cold temperatures prevail. Thinner placements will be more sensitive to the temperature conditions.
CURING TREATMENT
  • As per ACI recommendations for Portland cement concrete, curing is required.
  • Moist cure with wet burlap and polyethylene, a fine mist of water or Sika® Antisol®-250W*.
  • Curing compounds adversely affect the adhesion of following lifts of mortar, leveling mortar or protective coatings.
  • Moist curing should commence immediately after finishing. Protect freshly applied mortar from direct sunlight, wind, rain, and frost.

*pretest of curing compound is recommended


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Specifications

Compressive Strength

Age

73° F ( 23° C)

3 hrs.

3,500 psi

(24.1 MPa)

1 day

6,000 psi

(41.4 MPa)

7 day

7,000 psi

(48.3 MPa)

28 day

8,500 psi

(58.6 MPa)

Final Set Time

35 - 50 minutes

(ASTM C 266)

73° F (23° C)

50% R.H.

Layer Thickness

Minimum*

Maximum (per lift)

Neat

1/2"

8"*

  • Do not feather edge

* Minimum thickness is 1/2" (12.7 mm) with the use of SikaQuick® Winter Boost

Set Time

20 -40 minutes

(ASTM C 266)

73° F (23° C)

50% R.H.

Shrinkage

28 day 0.06% Air Cure

0.03% Water Cure

(ASTM C 157 mod.

per ASTM C 928)

73° F (23° C)

50% R.H.

Splitting Tensile Strength

28 days 500 psi (3.4 MPa)

(ASTM C 496)

73° F (23° C)

50% R.H.