Sika Corporation -Form & Pour - Sikacrete®-421 CI Rapid

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One-component, early strength-gaining concrete containing factory blended coarse aggregate

Sikacrete®-421 CI Rapid is a one-component, early strength-gaining concrete containing factory blended coarse aggregate.


Category: concrete repair mortar | mortar | overhead surface mortar...

MasterFormat: Maintenance of Concrete | Maintenance of Cast-in-Place Concrete


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Overview


Form & Pour - Sikacrete®-421 CI Rapid

One-component, early strength-gaining concrete containing factory blended coarse aggregate

Sikacrete®-421 CI Rapid is a one-component, early strength-gaining concrete containing factory blended coarse aggregate. This concrete is air entrained and also contains a migrating corrosion inhibitor.

  • High early strength
  • Fast-setting
  • Integral corrosion inhibitor
  • Prepackaged coarse aggregate: Eliminates need to extend material in the field; Eliminates the risk of reactive aggregate
  • Excellent workability and finishing characteristics
  • Rapid hardening as defined by ASTM C-928 (Type R3)

Usage

  • Full depth repairs
  • On grade, above, and below grade on concrete
  • On horizontal surfaces
  • Vertical and overhead surfaces when formed and pumped or poured
  • As a structural repair material for parking facilities, industrial plants, walkways, bridges, tunnels, dams and balconies
  • Filler for voids and cavities

Advantages

  • High early strength
  • Fast-setting
  • Integral corrosion inhibitor
  • Prepackaged coarse aggregate: Eliminates need to extend material in the field; Eliminates the risk of reactive aggregate
  • Excellent workability and finishing characteristics
  • Rapid hardening as defined by ASTM C-928 (Type R3)

Packaging

65 lb (29 kg) bag

Color

Gray powder

Product Details

Product Information

Shelf Life

12 months from date of production if stored properly in original, unopened and undamaged sealed packaging

Storage Conditions

Store dry at 40-95 °F (4-35 °C).

Protect from moisture. If damp, discard material

Application

Application Information

Mixing Ratio

5.5-6 pints (2.6-2.8 L)

Product Temperature

65-75 °F (18-24 °C)

Ambient Air Temperature

> 40 °F (4 °C)

Substrate Temperature

> 40 °F (4 °C)

Consumption

Coverage

0.5 ft3 (0.01 m3)per bag

(Coverage figures do not include allowance for surface profile and porosity or material waste)

Application Steps

MIXING
  • Start mixingwith 5.5 pints (2.6 L) of water.
  • An additional 0.5 pint (0.2 L) can be added if needed.
  • Do not overwater as excess water will cause segregation.
  • Add Sikacrete®-421 CI Rapid while continuing to mix. Mix to a uniform consistency, maximum 3 minutes. Mechanically mix with a low-speed drill (400-600 rpm) and paddle or in appropriate-size mortar mixer or concrete mixer.
APPLICATION
  • Pre-wet surface to SSD.
  • Ensure good intimate contact with the substrate is achieved. To accomplish this, material should be scrubbed into the substrate or other suitable means should be employed such as vibration of the material or pumping under pressure.
  • Vibrate form while pouring or pumping.
  • Pump with a variable pressure pump.
  • Continue pumping until a 3 to 5 psi increase in normal line pressure is evident then STOP pumping.
  • Form should not deflect.
  • Vent to be capped when steady flow is evident, and forms stripped when appropriate.
CURING TREATMENT
  • As per ACI recommendations for Portland cement concrete, curing is required.
  • Moist cure with wet burlap and polyethylene, a fine mist of water or a water based* compatible curing compound.
  • Curing compounds adversely affect the adhesion of following lifts of mortar, leveling mortar or protective coatings.
  • Moist curing should commence immediately after finishing. Protect freshly applied mortar from direct sunlight, wind, rain and frost.

* Pretesting of curing compound is recommended.


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Specifications

Compressive Strength
2 hours3,000 psi (20.7 MPa)
1 day5,000 psi (34.5 MPa)
7 days6,000 psi (41.4 MPa)
28 days6,500 psi (44.8 MPa)
Flexural Strength

28 days

1,000 psi (6.9 MPa)

Freeze-Thaw Stability
300 cycles> 90 %
Layer Thickness

Min.

Max.

1" (25 mm)

8" (203 mm)

Rapid Chloride Permeability
28 days600 (Very Low)
Shear Strength
1 day1,700 psi (11.7 MPa)
7 days2,300 psi (15.9 MPa)
28 days3,000 psi (20.7 MPa)

* Mortar scrubbed into substrate (73 °F (23 °C) and 50 % R.H.)

Shrinkage
Water Cured0.012 %
Air Cured-0.016 %

28 days results at 73 °F (23 °C) and 50 % R.H.

Splitting Tensile Strength
28 days650 psi (4.5 MPa)