Cookson -Extreme™ Sectional Door

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When it comes to speed, our Extreme Sectional Door is in a class of its own. With speeds up to three times faster than a traditional sectional door, efficiency is at an all-time high.


Category: high speed traffic doors | high-cycle traffic doors | insulated doors...

MasterFormat: Specialty Doors and Frames | Coiling Doors and Grilles | Overhead Coiling Doors...


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Overview


Extreme™ Sectional Door

When it comes to speed, our Extreme Sectional Door is in a class of its own. With speeds up to three times faster than a traditional sectional door, efficiency is at an all-time high.

Door components are also manufactured for the long haul. The springs offer double the life of that on a traditional sectional door along with heavy duty hardware, double end stiles and an upgraded lift cable for optimal performance. Roller life is also extended due to tandem nylon rollers, which also reduce running noise for a smooth and quite operation.

Designed with safety in mind, the Extreme Sectional door comes standard with a light curtain that offers 3 feet of protection. It also includes a cable management system and standard cable monitor to prevent unwanted door movement. Wireless edge options are also available as an additional safety precaution.

The Extreme Sectional door can be customized to fit your exact specifications. Model 904 offers a full-view vision window while Model 3200 and 3700 offers an insulated version to control temperature and noise transmission. This door can be customized to fit any needs of even the most unique application.

To round out this door, it is powered by a LiftMaster® operator. Featuring an average operating speed of 24” per second, the LiftMaster® operator has a direct drive system and lists daily duty cycles at 600 cycles/day over a two-year warranty period. This operator can also connect to wi-fi for seamless operation and has an easy-to-read display with easy limit-setting technology.

Applications: emergency service facilities, distribution in warehouses and automotive buildings.

Sizes

High Performance Door System Powered by LIFTMASTER

The CornellCookson Extreme Series High Performance Door System boasts an opening speed of 24" per second, allowing productivity to flourish while also delivering a flawless aesthetic thanks to optional full-view windows. Tandem nylon rollers improve roller life and reduce running noise for smooth, quiet operation while safety stays top of mind with enhanced features such as 3' of light curtain protection, a cable management system and standard cable tension monitor.

Construction

EX904/EX904U

Made of 2-1/8” durable commercial grade aluminum, making it virtually maintenance-free and long-lasting.

Model 904U made of 2-1/8" durable commercial grade aluminum with polyurethane insulation with an R-value of 3.8 (with clear insulated glass)

Tongue-and-groove with integral joint seal for further reduction of air and water infiltration.

Smooth flat frame edge design for a more contemporary look.

Reinforcing fin included on doors wider than 14’. Doors 12’ and under do not use built-in reinforcing fin. Usage on widths 12’2” to 14’ depend upon glass weight. WINDCODE® doors may vary.

Window Full View Material Options

GLAZING MATERIAL OPTIONS:

  • Clear Glass
  • Gray Tinted Glass
  • Bronze Tinted Glass
  • Mirrored Glass*
  • Obscure Glass
  • White Laminate Glass*
  • Black Laminate Glass*
  • Frosted Glass or Acrylic
  • Clear Acrylic
  • Gray Acrylic
  • White Acrylic
  • Clear Polycarbonate
  • Bronze Polycarbonate
  • Aluminum Panel Color Match

Note: Extreme Series must have tempered glass

*Mirrored and laminate not available in 1/2"

Glass options above only available on full-view sections. Glass thickness available in 1/8", 1/4" and 1/2". Tri-wall polycarbonate thickness available in 5/8". Low-E available on insulated glass.

COLOR OPTIONS:

  • Clear Aluminum (Anodized)
  • Standard White
  • Bronze (Painted)
  • Chocolate (Painted)
  • Bronze (Anodized)*
  • Black (Anodized)*
  • Dark Bronze (Anodized)*
*Additional cost and lead time may apply. The use of “Bronze (Painted)” is recommended due to slight color variation that may occur during the anodizing process.Custom powder coat, Color Blast®, and anodized finishes available.

Premium finishing options include:

  • RAL color powder coat
  • 187 different powder coat offerings
  • Custom Colors with Color Blast ® Garage Door Paint System
  • Bronze, dark bronze, black or custom color anodized finishing
*Model EX904U is not available with powder coat finish.

Steel Insulated Full View Door Material Options

*Available on models EX3728/EX3729 and EX3208/EX3209 only.

Models EX3728 and EX3729 are available with 1/8" clear tempered, 1/8" frosted tempered, 3/4" insulated tempered and 3/4" frosted insulated tempered glass. Additional glazing options include: matte, pebble, bronze tinted and impact rated window.

COLOR OPTIONS:

  • Standard White
  • Glacier White
  • Almond
  • Desert Tan
  • Sandtone
  • Bronze
  • Mocha Brown
  • Gray
  • Charcoal
  • Chocolate
  • Black*
  • Trinar® White*
  • Lustra Black*±
  • Lustra Charcoal*±
  • Lustra Silver*±
*Available on select models± Finish will have smooth textureCustom powder coat and Color Blast® finishes available.

Premium finishing options include:

  • Custom Colors with Color Blast ® Garage Door Paint System
  • Bronze, dark bronze, black or custom color anodized finishing

Windload

Design pressures (DP) up to 36 psf depending on door size, configuration and exposure. Models tested 50% greater than DP.


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Specifications

Standard Specifications
Max Width16'2"
Max Height14'0"
Max Door Weight1,000 lbs
Upward Travel24" per second
Downward Travel15" per second
StilesDouble end stiles (standard)
Glazing AvailableTempered, insulated tempered, acrylic and polygal
Springs*50,000 cycle standard
(Max cycles available on a single shaft line)
Track Size2" angle mount track standard
3" track where applicable
Track TypeStandard lift, high lift and full vertical
WarrantyStandard paint - 5 years
Color Blast® finish - 5 years
Material and workmanship - 1 year
Hardware - 1 year

*Cycles can vary depending on door configuration.
Operator Specifications
Motor Design1.25 HP configuration serving single phase
115V/230V and 3-phase 230V configurations
3-phase 460/575V available with accessory transformer
Wall ControllerSeparation of low and high voltage wiring - includes
functionality of 3-button station, PLUS
setting door profile, programming limits, diagnostics
ProgrammingComplete the following programming at floor level:
set limits; choose door profiles for speed;
set operating modes; select photo entrapment devices
DisplayProvides textual status indications including
- Absolute cycle count
- Service cycle count
- Diagnostics messages
- Door/operator status
Cycle CounterRe-settable cycle counter via the wall controller and/or through MyQ facility
Limit SettingsSimple electronic push-button setup via the wall controller
ALUMINUM FULL-VIEW DOORS
ModelThicknessSpacingR-ValueMax WidthMax Height
EX9042-1/8"Equal width & spacingN/A16'2"14'0"
EX904U2-1/8"Equal width & spacing3.8*16'2"14'0"

✭Maximum Width and Height values listed are Standard sizing.

*With clear insulated glass

INSULATED STEEL FULL-VIEW DOORS
ModelSection ThicknessEmbossExterior GaugeSection DesignInsulationR-Value Solid*R-Value w/Glass**Thermal BreakMax WidthMax Height
EX37292"Stucco27Minor RibbedPolyurethane***18.48.0Yes16'2"14'0"
EX37282"Stucco27FlushPolyurethane***18.48.0Yes16'2"14'0"
EX37091-3/8"Stucco27Minor RibbedPolyurethane***12.95.9Yes16'2"14'0"
EX37081-3/8"Stucco27FlushPolyurethane***12.95.9Yes16'2"14'0"
EX32092"Stucco24Minor RibbedPolystyrene9.14.4Yes16'2"14'0"
EX32082"Stucco24FlushPolystyrene9.14.4Yes16'2"14'0"
EX31591-3/8"Stucco27Minor RibbedPolystyrene6.53.4Yes16'2"14'0"
EX31581-3/8"Stucco27FlushPolystyrene6.53.4Yes16'2"14'0"

R-values calculated per DASMA TDS-163 on a solid door

** R-values calculated per DASMA TDS-163 using weighted average with 3/4" insulated glass.

ENERGY SERIES
ModelSection
Thickness
EmbossExt. Skin
Pattern
Ext. Steel
Gauge
R-Value*Thermal BreakMax WidthMax Height
EX32202"StuccoFlush20 gauge9.1Thermally broken16'2"14'0"
EX32132"WoodgrainRaised panel24 gauge9.1Thermally broken16'2"14'0"
EX32112"WoodgrainFlush24 gauge9.1Thermally broken16'2"14'0"
EX32002"StuccoMinor Ribbed24 gauge9.1Thermally broken16'2"14'0"
EX31551-3/8"WoodgrainFlush panel27 gauge6.5Thermally broken16'2"14'0"
EX31541-3/8"WoodgrainRaised panel27 gauge6.5Thermally broken16'2"14'0"
EX31501-3/8"StuccoMinor Ribbed27 gauge6.5Thermally broken16'2"14'0"
ENERGY SERIES WITH INTELLICORE
ModelThicknessEmbossExterior SteelPatternR-Value*Std Max Width**Std Max Height
EX37303"Stucco27 GaugeMinor Ribbed27.216'2"14'0"
EX37242"Stucco24 GaugeMinor Ribbed18.416'2"14'0"
EX37232"Woodgrain27 GaugeRaised Panel18.416'2"14'0"
EX37222"Stucco20 GaugeFlush18.416'2"14'0"
EX37212"Woodgrain27 GaugeFlush18.416'2"14'0"
EX37202"Stucco27 GaugeMinor Ribbed18.416'2"
14'0"
EX37171 3/4"Stucco27 GaugeMinor Ribbed16.216'2"14'0"
EX37181 3/4"Stucco27 GaugeFlush16.216'2"14'0"
EX37151 3/8"Stucco27 GaugeMinor Ribbed12.916'2"14'0"
GLASS/WINDOW OPTIONS:
19-1/2” x 16”42” x 16”Modern Slim Windows*
Construction
EX3700 SERIESEX3200 SERIES
Hardware

SPRINGS

DOUBLE END STILES

LIFT CABLE WITH THIMBLE

50,000 cycle spring standard

Option available for maximum cycles on a single shaft line

Springs are shot peened to improve resistance to fatigue

Helps improve hinge longevityThimble helps reduce wear and extend cable life

ROLLERS

CABLE SNUBBER

PUSHER SPRINGS

Long stem tandem rollers provide longer roller life and quiet door operationMaintains tension on lift cable to prevent it from coming off of the drum.Helps prevent cable slack. Provided with standard lift track.