Sika Corporation -Rebar Coating - Sika® Armatec®-10 ZR

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ONE-COMPONENT, ZINC MODIFIED POLYURETHANE PRIMER FOR STEEL REINFORCEMENT

Sika® Armatec®-10 ZR is a one-component, moisture-cured polyurethane primer modified with zinc, to provide protection against corrosion for reinforcing steel.


Category: concrete reinforcement | high-performance coatings | rebar coatings...

MasterFormat: Concrete Reinforcing | Painting and Coating | Special Coatings...


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Overview


Rebar Coating - Sika® Armatec®-10 ZR

ONE-COMPONENT, ZINC MODIFIED POLYURETHANE PRIMER FOR STEEL REINFORCEMENT

Sika® Armatec®-10 ZR is a one-component, moisture-cured polyurethane primer modified with zinc, to provide protection against corrosion for reinforcing steel.

  • Single component; easy to use
  • Excellent adhesion to steel
  • High zinc content to protect reinforcing steel from corrosion
  • Higher bond strength
  • Long application life
  • Brush apply or spray apply.
  • Compatible with cementitous repair mortars and concrete.
  • Interior and exterior applications

Usage

As an anti-corrosion primer applied directly onto mechanically prepared reinforcing steel surfaces.

Advantages

  • Single component; easy to use
  • Excellent adhesion to steel
  • High zinc content to protect reinforcing steel from corrosion
  • Higher bond strength
  • Long application life
  • Brush apply or spray apply.
  • Compatible with cementitous repair mortars and concrete.
  • Interior and exterior applications

Packaging

1 quart (0.95 liter) can

9 cans/box

Color

Greenish-gray liquid

Product Details

Product Information

Chemical Base

Zinc-modified, Aromatic Polyurethane

Shelf Life

12 months from date of production when stored properly in original, unopened and undamaged, sealed packaging.

Storage Conditions

Store dry at 20° - 110° F (-7° - 43° C).

Condition Sika® Armatec®-10 ZR to 45° - 95° F (7° - 35° C) prior to use.

Protect from moisture.

Solid content by weight

Approximately 61% ± 2%

Application

Application Information

Ambient Air Temperature

45°- 120 °F (7° - 49° C)

Relative Air Humidity

Minimum 20% / Maximum 90%

Substrate Temperature

45°- 120 °F (7° - 49° C)

Steel temperature should be at least 5° F (3° C) above the measured dew point temperature.

Pot Life
  • 24 hours at 77° F (25° C) and 50% R.H.

This is a moisture cure product. Presence of moisture after opening and during use will shorten application time. When feasible, keep containers of material covered during use.


Waiting / Recoat Times
  • When recoating Sika® Armatec®-10 ZR with itself, the minimum recoat time is 2 hours at 70°F (21°C).
  • Do not leave the primed surfaces uncovered for longer than 3 days before applying cementitious repair materials or concrete.
  • Sika® Armatec®-10 ZR can stay exposed for a year. It must be scarified or recoat before applying cementitious repair materials or concrete.

* Tack Free times will vary with surface temperature, humidity and film thickness. Allow Sika® Armatec®-10 ZR to dry for a minimum of 1.5 hours (or Tack Free to the touch) before the repair mortar or concrete is applied.

Consumption

Coverage

70 - 100 ft2 (6.5 - 9.3 m2) per unit; approximately 3 mils dry film thickness (DFT) per coat

(Coverage rates do not include allowance for surface profile or material waste.)

Application Steps

MIXING
  • Sika® Armatec®-10 ZR must be stirred or shaken thoroughly before application.
APPLICATION
  • Use a 3/8" (10 mm) nap roller or a round brush.
  • Apply one coat (5 mils wet film thickness) onto a dry, rust-free surface.
  • Take special care to properly coat the underside of the totally exposed, mechanically prepared steel.
  • Allow Sika® Armatec®-10 ZR to dry for a minimum of 1.5 hours (or Tack Free to the touch) before the repair mortar or concrete is applied.
  • Pour or place cementitious repair mortar or concrete within 7 days maximum.
  • Sika® Armatec®-10 ZR can also be spray applied with either air spray or airless spray equipment, Contact Technical Services for additional information.
CURING TREATMENT
  • Sika® Armatec®-10 ZR must be protected against contamination until installation of the cementitious repair mortar or concrete.
CLEANING OF TOOLS
  • Clean all tools and application equipment with approved solvent (e.g. Acetone, MEK or Xylene) immediately after use, before Sika® Armatec®-10 ZR dries.


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Specifications

Layer Thickness
1 coat applicationMinimumMaximum
Wet film3.5 mils (90 μm)5.5 mils (140 μm)
Dry film2.5 mils (65 μm)4.0 mils (100 μm)
System Structure

10,250 hrs

No cracking or delamination of film

No more than 3% rusting on plane

Waiting / Recoat Times
50% Relative HumidityOvercoating
75° F (24° C)1.5 hrs
70° F (21° C)2 hrs
65° F (18° C)3hrs
60° F (15° C)4 hrs
55° F (13° C)5 hrs