Kalwall
1111 Candia Road
P. O. Box 237
Manchester, NH 03105
Tel: (603) 627-3861
Toll-Free: (800) 258-9777 (N. America)
Fax: (603) 627-7905
E-mail: info@kalwall.com
Web site: http://www.kalwall.com

Insulated Translucent Walls of Daylight: WALL/PANEL-UNIT SYSTEMS

Kalwall’s unique Wall Systems offer an endless variety of configurations for total design flexibility. Color, pattern, scale, shape and light transmittance and reflection all can be varied. Thermal Break Systems, Explosion Venting and Kalcurve™ curved panels are all available to meet special conditions. Corrosion resistant finishes are available in several colors.

WALL SYSTEMS
Kalwall can be all or part of the wall of any structure, or even a prefabricated curtainwall system that wraps the entire structure. Kalwall Panel-Unit Wall Systems can include opaque spandrels, windows and louvres, if required, manufactured by Kalwall. Panels and entire systems can be FM Global Approved.

Designing

PANEL-UNIT WALL:
COMPONENTS

Kalwall components can be factory preassembled in any combination up to 5' wide x 35' high (1500 mm x 10700 mm). Panel-units arrive at the job site ready for installation with no additional finishing required. Panel-units eliminate superfluous structure required with most other systems.
 
STANDARD PANEL SIZES
Width — 4' and 5' (1200 mm and 1500 mm) other widths up to 5'-0" (1524 mm) are optional.

Length — 3' to 20' (914 mm to 6096 mm) standard, 16' (4880 mm) maximum for skyroofs.

Thickness — 2-3/4" (70 mm) and 4" (100 mm), 1" (25 mm) thick glazing panels available for sash infill.

METAL FINISHES
The installation system is available in mill finish or Kalwall Corrosion Resistant Finish, a high-performance coating that meets AAMA 2604. The finish is highly resistant to acids, alkalis, salt, industrial and moisture-laden atmospheres.

STANDARD GRID DESIGNS
Nominal grid size – 12" × 24" (300 mm × 600 mm) standard; 8" × 20" (200 mm × 500 mm) optional for flat and curved panels.

OPTIONAL GRID DESIGNS
Other designs and grid sizes available. Please note that spans will vary with different grid patterns. Consult factory.

TRANSLUCENT COLORS
White and Crystal are standard but other colors are available. The Kal-tint series and pebble finish are options. Colored translucent insulation inserts are available in an endless palette of colors.

THERMAL BREAK SASH
Kalwall manufactured, AAMA AW50 tested projecting sash for top performance up to 5' wide by 3' high (1500 mm × 900 mm). Fixed, slider, and side hinge units also available. Glazing of all types, including up to 1" (25 mm) Kalwall factory installed, if specified. Hurricane impact-resistant options available.

OPAQUE PANELS
Sandwich panel construction with translucent panel, fiberglass, aluminum or other faces.

LOUVERS
Specify Kalwall louver as required.

QUICK, LOW-COST INSTALLATION
Kalwall interconnected structural components form rigid, modular units which replace the heavy mullions and floating panels of other curtainwalls. Normal loads are dispersed throughout the panels, rather than converging on the mullions. The unique construction and extreme structural strength of the components permit the largest panel-unit wall sections to be installed quickly and efficiently.

WALL: CLAMP-TITE INSTALLATION SYSTEM
These details apply to standard Kalwall 2-3/4" (7 mm) panels. The 4" (100 mm) system is similar. Systems for special conditions, e.g. Kalcurve, Thermal Break, Explosion Venting, Concealed Fasteners, Long Spans, etc., are available. Corrosion resistant finishes in several colors are also available. Contact Kalwall for complete specific information, as other details may be more appropriate for your project. Or see Kalwall's downloadable Sweets Product Catalog (08 45 23/KAL – previously 08950/KAL) for more information.

Kalwall Translucent Wall/Panel-Unit Wall System Details

For 2 3/4'' (70 mm) vertically oriented panels. These are standard Clamp-tite details. Systems for other conditions, e.g. back fastened, horizontally oriented, concealed fastener, Kalcurve, Explosion Venting or Blast Resisting are similar, but do contact Kalwall for specifics. High-performance coatings in Kalwall Corrosion Resistant Finish are standard. CAD versions of these details and more available at www.kalwall.com.