Ventilated Polyisocyanurate Roof Insulation

Vent-Top ThermaCal is a ventilated nail base roof insulation which combines oriented strand board and polyisocyanurate foam. Vent-Top ThermaCal 1 has (1) layer of O.S.B. and Vent-Top ThermaCal 2 has (2) layers of O.S.B. The nail base is APA performance rated O.S.B. consisting of hardwood wafers bonded under heat and pressure with waterproof resin. 7/16" O.S.B. is standard and 5/8" or ¾” O.S.B. or plywood is available for special applications.
The standard vent space is 1" deep, and 1-1/2” or 2” depth is available as an option. The layout of the small wood spacers leaves over 92% of the area open for air movement. This allows air flow in all directions to give improved cooling and ventilation throughout the roof area, especially at hips and valleys. Spacers are less than 12” apart to minimize deflection of the sheathing. Foam sides and ends are available with tongue and groove profile to reduce heat loss at the joints.

Please see the attached Data Table for available sizes and performance data.

USES, APPLICATIONS
Vent-Top ThermaCal1 insulation is designed for use with shingles and metal roofing. Vent-Top ThermaCal2 is designed for use with slate, tile and maximum loading.

Vent-Top ThermaCal insulation is used when you want to insulate outside the structural roof deck. This occurs in many buildings with cathedral ceilings or where the attic is climate controlled to protect sprinklers and mechanical equipment. The roof deck may be steel, wood or concrete etc. Vent-Top ThermaCal 1 and 2 provide excellent insulation values combined with a ventilated area below the roof sheathing.
 
Shingles, shakes or metal roofing are installed over the ventilated roof insulation. Eave and ridge vents (by others) are used to allow air flow through the ventilated space. A minimum slope of 3" in 12" is recommended.


This photograph shows the tongue and groove foam edges on four sides of our vented roof insulation. This is available when specified and will reduce the heat loss at the joints. The wood edges are cut back or rabbetted to allow for proper clearance at the panel edges.

Re-Roofing – The application of asphalt shingles directly to insulated sheathing has contributed to many premature roof failures.  Ventilated roof insulation is the solution to the ventilation problem when re-roofing buildings with cathedral ceilings.

ADVANTAGES

SHINGLE WARRANTIES - shingle manufacturers and the Asphalt Roofing Manufacturers Association require ventilation between the roof sheathing and any insulation. The lack of proper ventilation may void the shingle manufacturers warranty. See A.R.M.A. Tech. Bulletin 211-RR-94 (Copies available from Cornell Corp.).

Ventilated Surface - Vent-Top ThermaCal provides the ventilated top surface that many contractors and shingle manufacturers require. In hot weather this cools the sheathing and shingles. It also allows any moisture to escape. In severe winter weather it provides a cold air space below the top sheathing. This cold roof reduces snow melting and the possibility of run off forming ice dams and causing leakage above the walls.

Ventilated Space - The air space provides over 10 sq. in. of Net Free Area per lineal foot of Insulation after deducting for the spacer blocks. This gives 20 sq. in. of Net Free Area per lineal foot of ridge (insulation on both sides) and exceeds the standard 18 sq. in. per foot used in the ridge vent industry.

The spacers are solid wood to resist compression and occupy only 8% of the panel area. They leave 50% open for lateral (across the slope) ventilation. This allows maximum air flow both up the slope and horizontally.

UNDERWRITERS LABORATORIES
Vent-Top ThermaCal is classified under UL 790 (ASTM E108) as a Shingle Decking Accessory for use with any Class A, B, or C shingles.  It is also fire classified under UL Standard 1256 for Insulated Metal Deck Assemblies, Constructions No. 120 and No. 123.

CODES AND COMPLIANCES

CODE ACCEPTABILITY CERTIFICATION
Codes – O.S.B. is approved by CABO, ICBO, BOCA, SBC, ARMA and the APA as roof sheathing. The foam used in Vent-Top ThermaCal1 and 2 has a Flame Spread Rating of 25. (This numeric Flame Spread Rating is not intended to reflect hazards presented by this or any other material under actual fire conditions). Foam with Factory Mutual Class 1 approval per FMRC Standard 4450/4470 is used.  Generally the three major building codes require F.S. = 75 or less for any plastic insulation.  Over steel deck F.S. = 25 or less is usually required.

Plastic foam must be protected from flame on the inside by a suitable barrier.  Some codes required a 15 minute barrier.  Generally, wood decking or drywall is acceptable and plywood or metal decking are allowed in certain roofing applications. CHECK LOCAL CODES.

FEDERAL SPECIFICATION - meets the physical property requirements of HH-I-1971/GEN.  The foam meets ASTM C1289-95.

MODEL CODES - foam insulation is in compliance with:
BOCA - Section 2603.0
ICBO - Section 2602
SBCCI - Section 2603.2

VENT SPACE PROPERTIES
Depth:1" (25 mm)
Cross Section: 10 Sq. In. of Net Free Area/Lin. Ft. (212 Sq. Cm./meter).
Open Area: Not less than 92% of plan area
Compression Resistance: 200 p.s.f.
Max. Spacer Separation: Less than 12" (300 mm)

PHYSICAL PROPERTIES
O.S.B. Sheathing: Conforms to APA rated sheathing standard PRP 108, Exposure 1 and HUD/FHA-918.

Foam:

Flame spread (Polyisocyanurate): E84 25 or less
k Factor (aged):  C177 0.10
Vapor Permeance:   E96 approx. 1.25 perm

SPECIFICATIONS
Note to Specification Writer: Please see attached 3-part specification. This spec is usually placed in Section 07220 (07 22 00). Or, it can be downloaded from our website www.cornellcorporation.com.

TECHNICAL
Vapor retarders – The designer should determine if a vapor retarder is required between the deck and the insulation.  A vapor retarder should always be specified in buildings with high humidity conditions, such as swimming pools.

GENERAL
This profile is not complete in all areas. See Sweets printed catalog 07 22 00\COR for more information and limitations or call us for more information.

Catalogs, detail drawings, draft specifications and installation instructions are available. Call 888-439-6411 or FAX 800-267-8368.

OTHER PRODUCTS
Please see the attached table for a quick selection guide to Cornell’s roof sheathing and insulation products.
 
MANUFACTURER
Cornell Corporation has been a leading roof insulation manufacturer since 1954.  In response to the shingle manufacturers’ requests for ventilation, we introduced Vent-Top ThermaCal in 1987, which started the ventilated roof insulation industry.  Cornell Corporation – your ventilated roof insulation specialists!


CORNELL CORPORATION
808 South 3rd Street
P.O. Box 338
Cornell , Wisconsin 54732
Tel: (888) 439-6411
Fax: (800) 267-8368
E-Mail: cornell@cornellcorporation.com
Web site: www.cornellcorporation.com