Decorative Window & Wall Panels
Decorative Window & Wall Panels
As with all of our product lines, we offer decorative wall panels, often called window panels, in all 5 of the materials that we offer but we put an emphasis on our RoyaLite FRP fiberglass and our RoyalThane polyurethane wall panels. We focus on these two materials because both can achieve complexity fairly inexpensively all the while being lightweight and weather resistant.
Our FRP panels can be made in both paint-grade and prefinished versions. Polyurethane wall panels can be made in paint-grade and stain-grade versions and can be used in both interior and exterior applications.
Our synthetic stone and cast fiberglass wall panels can achieve the same complexity as the other two but will be heavier and more expensive.
PVC wall panels can achieve the same complexity as any style of wood panels but PVC will require a lot of gluing and machining to achieve the same ornate designs that can be faster achieved with polyurethane. For simple wall panels, PVC is a good choice as it looks and feels like wood but will not rot, crack, or split. Our decorative FRP window panels offer the greatest advantage over our other panels when complex, robust, lightweight, exterior wall panels are desired in either pre-finished or paintable versions.
Our RoyalThane panels offer the great advantage over our other panels when complex or simple, lightweight, interior or exterior wall panels are desired that can be painted or stained.Material Composition and Process:
Our RoyaLite fiberglass wall panels are manufactured using the same spray up method as the rest of our FRP products. Paintable marine grade gel coat or a stone aggregate is sprayed into the mold followed by a layers of laminate comprised of resin and fiberglass chop. The use of 35-40% fiberglass chop in the laminate layers results in a lightweight panel that is pound for pound stronger than steel. We are able to make these panels meet the fire rating requirements of ASTM E 84 Class A rating for flame spread and smoke density.
Our polyurethane window panels are suitable for interior and exterior use whereas our fiberglass window panels are more often reserved for exterior use. The polyurethane product is made by mixing a 2 part foam using high end metering equipment to insure no air is trapped. The mixture is then poured into a mold that is already lined with high end primer. The result is a high density molded product that is primed and ready for final paint finish. Stainable versions do not come with primer. The product has a density similar to white pine but will not rot, crack, split, or get infested with termites.
Read more about the material composition of our other 3 materials in related products sections.Product Offering:
Our fiberglass wall panels are usually custom but we have many standard products to choose from as well. Our standard panels are easily modified to create even more standard options. Since our tooling department is in-house, custom products are fairly inexpensive. We encourage Architects to work alongside our staff to design the wall panels that meet their vision for form and function.
Our RoyalThane decorative panels are available in many standard profiles and customization is an option. In addition to manufacturing our proprietary brand of panels, we distribute Fypon panels.
We have many standard panel designs for our RoyalCast and RoyalStone lines and can make custom PVC panels to virtually any design that can be achieved with wood.
- P-20 Design Wall Panel
- P-20B Design Wall Panel
- P-22 Design Wall Panel
- P-40 Design Wall Panel
- P-44 Design Wall Panel
- P-56 Design Wall Panel