Royal Corinthian -Fiberglass & Polyurethane Brackets & Corbels

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Fiberglass & Polyurethane Brackets & Corbels

In addition to our RoyaLite™ fiberglass and RoyalThane™ polyurethane brackets, we manufacture brackets from our RoyalStone™ synthetic stone, RoyalCast™ cast fiberglass, and RoyalPVC™ PVC.


Category: architectural mouldings | decorative mouldings | fiberglass mouldings...

MasterFormat: Finish Carpentry | Millwork | Composite Fabrications...



Royal Corinthian
603 Fenton Ln
West Chicago, IL 60185
Tel: (888) 265-8661
Fax: (630) 876-3098

royalcor@royalcorinthian.com

http://royalcorinthian.com/

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Overview


Fiberglass & Polyurethane Brackets & Corbels

Fiberglass & Polyurethane Brackets & Corbels

In addition to our RoyaLite™ fiberglass and RoyalThane™ polyurethane brackets, we manufacture brackets from our RoyalStone™ synthetic stone, RoyalCast™ cast fiberglass, and RoyalPVC™ PVC. We focus on our FRP and polyurethane brackets because both can achieve great complexity, relatively inexpensively, while being lightweight and weather resistant.

Our synthetic stone and cast fiberglass can achieve the same elegance but are slightly heavier and more expensive. PVC, while relatively light, would require CNC routing in order to achieve the complexity of the other 4 materials.

Our FRP corbels offer the greatest advantage over our other brackets when complex, large, lightweight profiles are desired and are available in either paint-grade or pre-finished options, are lb. for lb. stronger than steel, and will last a lifetime.

Our polyurethane brackets offer the greatest advantage over our other brackets when simple or complex, lightweight, small or large, paint-grade corbels are desired that are less expensive than any other material that we offer and will last a lifetime.

Material Composition and Process

Our RoyaLite™ fiberglass brackets are made using the same spray up method as our RoyaLite™ columns and cornice. Gel coat is sprayed into a mold, followed by layers of resin and fiberglass chop that is rolled out to eliminate air pockets and make for a strong product. The product comes with either a paint-grade marine-grade gel coat finish, a pre-finished gel coat with a color of your choosing, a stone-like finish, or a granite finish. Though hollow, the 35% to 40% fiberglass content of the product makes it lb. for lb. stronger than steel. These corbels can arrive as individual pieces or be molded directly into one of our standard or custom cornices. FRP corbels are available with general purpose resins or with fire rated resins that meet the ASTM E 84 Class A rating for flame spread and smoke density

Our RoyalThane™ high density polyurethane brackets are a molded product. Two part foam is poured into a mold resulting in a product that has the density of white pine. Polyurethane, while like wood in appearance and density, will not rot, crack, or split. Our polyurethane corbels come primed with high quality primer and are, short of the occasional touchup, ready for final paint finish.

Read more about the material composition of our other 3 materials in related products sections.

Product Offering

Our FRP brackets are usually custom but, as with all of our custom products, they become standard. We have some standard options to choose from; however, since we make our molds in-house, custom profiles are fairly inexpensive. We encourage Architects to design the corbel that meets their requirements for form and function. We are able to mold these directly into a cornice or ship them separately.

Our polyurethane brackets are available in hundreds of standard profiles and we also distribute urethane corbels made by Fypon. The majority of our polyurethane brackets have hollow backs but we are able to make them fully solid if you so choose. As with all of our products, customization is relatively inexpensive so custom profiles are welcomed and encouraged.

We have many standard corbels for our RoyalCast™ and RoyalStone™ product lines so, if those interest you, please contact us for specifics. PVC is always a custom product for brackets.

Models
  • RoyaLite™ Fiberglass Brackets
  • RoyalThane™ Polyurethane Brackets
  • RoyalStone™ Synthetic Stone Brackets
  • RoyalCast™ Cast Fiberglass Brackets
  • RoyalPVC™ PVC Brackets


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