Pyrok, Inc.
36 Butler Hill Road
Somers, NY 10589
Tel: (914) 277-5135
Fax: (914) 276-3990
E-mail: info@pyrokinc.com
Web site: http://www.pyrokinc.com
Photo caption:
Heritage High School
Littleton, Colorado
Construction Manager: CRSS Constructors
PYROK DECORATIVE/ACOUSTICAL SURFACING MATERIAL
PYROK ACOUSTEMENT 40 PRODUCT DATA
1. DESCRIPTION
Pyrok Acoustement 40 is a nominal 41 PCF (air-dried density) portland
cement/exfoliated vermiculite spray-applied formulation 100% free from
asbestos and mineral fibers, polystyrene and cellulose. Pyrok Acoustement
40 is highly abuse resistant (impact, abrasion, moisture, hostile
industrial environments), has excellent adhesion to a variety of
substrates, allows substrates to breath and be cleaned by a variety of
methods.
2. USES
Pyrok Acoustement 40 can be used as a decorative surfacing material, an
acoustically attenuating surfacing material or as a combination of these
qualities even in conjunction as a fire- proofing material.
This material is recommended for exterior exposures where resistance to environmental pollution, rain, corrosion and spalling is required. It may be used in interior exposures where superior abuse resistance is required.
Typically Pyrok Acoustement 40 is specified for transportation facilities, correctional projects, lobbies, atriums, tunnels, natatoriums, gymnasiums, manufacturing facilities, contact wall areas, and any other area requiring high abuse resistance and sound absorption qualities.
It can also be used on interior surfaces of walkways, hallways and rooms where a purely decorative finish is desired.
Pyrok Acoustement 40 may also be used on ceilings as a combination acoustical finish and fireproofing material.
Custom integral coloration is available within the limits of iron oxide pigmentation.
3. PACKAGING
35 Lb. kraft paper/polyethylene-lines bags
55 Bags/shrink wrapped pallet minimum
1100 Bags per truckload.
4. YIELD
17 Bd Ft/Bag (Ideal)
5. APPLICATIONS
Pyrok, Inc. recommends application of Pyrok Acoustement 40 be performed
only by approved Pyrok applicators. An approved applicators list is
available from Pyrok, Inc.
Photo caption:
State University College at Buffalo
Buffalo, New York
Architect: State University Construction Fund Design Unit
6. APPLICATION PROCEDURES SUMMARY
Pyrok Acoustement 40 may be applied directly to clean, bare steel, clean
galvanized steel or a wide variety of unpainted concrete, cement board and
other clean, sound substrates. Some substrates will require metal lath.
Contact Pyrok, Inc. for verification of compatibility with substrate,
suitability of primer and potential requirement of expanded metal lath.
Mix in mechanical type mixer with paddle or ribbon type blades. Use 4 - 5 gallons of clean, potable water per each 35 pound bag of Pyrok Acoustement 40. Mix 1 to 3 minutes.
Spray-apply using equipment recommended by Pyrok, Inc. Air supply at the spray nozzle shall be a minimum of 40 pounds per square inch. Wet density at the nozzle shall be 70 - 85 pounds per cubic foot.
Application
Brush or roll apply a liberal coat of Weldcrete to substrate immediately
prior to application of Acoustement 40. Apply a spatter-coat covering 60%
to 80% of the substrate surface. Allow spatter coat to cure overnight.
Successive coats of Pyrok Acoustement 40 shall not exceed 1/4 inch thick
per application. Thicknesses that exceed 2-1/8 inches may require metal
lath. Contact Pyrok, Inc. to determine if metal lath is required.
Topcoating/Curing
Pyrok Acoustement 40 may be supplied in several integral colors or may be
topcoated for more pleasing aesthetic finish or for curing. Consult Pyrok,
Inc. for further information regarding suitable topcoating and curing
compounds.
Patching or Repair
Contact Pyrok, Inc. or your construction representative for patching or
repair procedures.
Cleaning
Wet Pyrok Acoustement 40 may be removed by brushing or with water. Dry
Pyrok Acoustement 40 may require scraping or chipping to remove.
Pyrok Acoustement 40 may be steam cleaned or pressure washed after full cure (minimum 28 days).
Storage and Shelf Life
Store Pyrok Acoustement 40 off the ground in unopened, original packages
and keep dry. Pyrok Acoustement 40, kept dry, has a five (5) year shelf
life.
WARRANTY
Manufacturer warrants the material to be supplied, agreeing to replace
that which has cracked, flaked, dusted excessively, peeled or fallen from
substrate, or otherwise deteriorated to a condition where it would not
perform effectively as intended for fire protection and sound absorbent
purposes; due to defective materials and not due to abuse, improper
maintenance, unforeseeable ambient exposures or other causes beyond
anticipated conditions by manufacturer. The warranty period will be 10
years from date of installation. Manufacturer's liability under any
expressed or implied warranty is limited solely to replacement of Pyrok
products proved defective and does not include labor or other
consequential damages. The suitability of the product for any intended use
shall be solely up to the user.
THE EXPRESS WARRANTIES SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY DEFECT IN THE MATERIAL EVEN IF MANUFACTURER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
PHYSICAL PERFORMANCE PROPERTIES | ||
PROPERTY | TEST METHOD | VALUE |
Asbestos Content | EPA 400/4M-82-020 | No Asbestos |
No Mineral Fiber | ||
Bond Strength | ASTM E736 | 6800 PSF |
Compressive Strength | ASTM E761 | 800 PSI |
Density | ASTM E605 | 41 PCF (AVG) |
Sound Absorption | ASTM C423 | 0.60 NRC @ 1" |
Surface Burning | ASTM E84 | 0 Flame Spread |
0 Smoke Developed | ||
Toxicity | University of Pittsburgh Toxicity Test | LC(50) > 300 GRAMS |
Combustibility | ASTM E136 | Non-Combustible |
SOUND ABSORPTION COEFFICIENT ON SOLID BACKING WITH NO AIR GAP | |||||||
ASTM C 423 | |||||||
Frequency (Hz) | 125 | 250 | 500 | 1000 | 2000 | 4000 | NRC |
Absorption Coefficient @ 3/8" | 0.17 | 0.20 | 0.29 | 0.34 | 0.56 | 1.00 | 0.35 |
Absorption Coefficient @ 1/2" | 0.01 | 0.20 | 0.43 | 0.68 | 0.75 | 0.80 | 0.50 |
Absorption Coefficient @ 1" | 0.18 | 0.35 | 0.64 | 0.73 | 0.73 | 0.77 | 0.60 |
Absorption Coefficient @ 1-1/2" | 0.36 | 0.51 | 0.64 | 0.74 | 0.84 | 0.91 | 0.70 |
Absorption Coefficient @ 1-5/8" | 0.24 | 0.59 | 0.74 | 0.81 | 0.91 | 0.97 | 0.75 |