Dur-A-Flex, Inc.
East Hartford, CT 06128
1-800-253-3539
SHOP FLOOR EPOXY FLOORING
DESCRIPTION
SHOP FLOOR EPOXY FLOORING is 1/16" to 3/16" combination of "colored" Dur-A-Glaze Shop Floor, a 100% solids epoxy formulation, and Ottawa Flintshot, a natural quartz sand. The surface texture can be standard non-skid, orange peel or smooth finish. It can be applied on most any type of sound substrate including concrete, quarry tile, brick pavers, steel decks, plywood floors, etc. Dur-A-Flex’s exclusive, clear, two-component epoxy, DUR-A-GLAZE, is the secret for the success of this flooring system. SHOP FLOOR EPOXY FLOORING is similar in application technique, durability and chemical resistance as the time tested Dur-A-Quartz "BM" Epoxy Flooring. It is not quite as decorative but it is more economical because it utilizes less expensive, locally available, Ottawa Flintshot quartz sand instead of the more decorative Q28 Colored Quartz. Outstanding features are:
- Excellent Color Uniformity
- Rapid Hardening
- Good UV Resistance
- No Odor
- Meets USDA, OSHA, FDA and EPA Standards
- Superior Adhesion
- Desirable Viscosity
- Choice of: Regular, Cold Cure, Damp Primer, UV, CR-4, Fast, Water Clear, Kitchen or Novolac
- Superior Chemical Resistance
- Cures Blush-free (no exudation)
- Applies Without Cratering
- Easy to Use 2:1 Mix Ratio
- Applies Bubble-free
- Low Irritation Potential
- Competitively Priced
TYPICAL USES
- Laboratories
- Garages
- Meat Preparation Areas
- Canning Plants
- Battery Plants
- Food Processing Plants
- Pharmaceutical Plants
- Dairies
- Auto Service Areas
- Cheese Plants
- Chemical Plants
- Bottling Plants
- Commercial Kitchens
- Walk-in Coolers
- Industrial Plants
BENEFITS
- Low initial installation cost.
- Very neat, uniform surface appearance. No trowel marks.
- Lowers maintenance costs. Very easy to keep clean.
- Nearly indestructible. Most durable of all epoxy flooring materials.
- Installs and cures rapidly, short "downtime" period.
- Easy to keep sanitary due to its stain resistant, non-porous, seamfree surface, with integral coved base if specified.
COLORS
Common colors are Tile Red and Slate Gray. However, any standard DUR-A-GARD color is available.
(Refer to color chart in "Dur-A-Gard Floor and Wall Epoxy" Snapshot.)
THICKNESS AND WEIGHT
SHOP FLOOR EPOXY FLOORING can be installed as a single or a double broadcast application. (See table on this screen.)
LIMITATIONS
Substrate and ambient temperature must be higher than 50ºF during installation and curing period. NOTE: "Cold Cure" version will cure at lower temperatures but some discoloration may occur.
SURFACE PREPARATION - Surface must be dry and perfectly clean, free of all oil, grease, detergent film, sealers and/or curing compounds in accordance with "Preparation Guidelines" in "Preparation/Application Details" Showcase.
APPLICATION PROCEDURE AND SPREAD RATES
A single broadcast application will result in an approximate 1/16" thickness. A double broadcast application will result in a more uniform appearance and an approximate 1/8" thickness.
1. Prepare the surface as recommended.
2. Apply Dur-A-Glaze Shop Floor at approximately 100 sq. ft. per gallon.
3. Broadcast Flintshot sand at 1/2 lb. per sq. ft.
4. Apply Dur-A-Glaze Shop Floor at approximately 100 sq. ft. per gallon. This application serves as a first top coat or a base coat for a second broadcast.
5. A. Double Broadcast Application: Broadcast Flintshot sand at 1/2 lb. per sq. ft.
B. Single Broadcast Application: If needed, apply a second top coat of Dur-A-Glaze Shop Floor at 200 sq. ft. per gallon. NOTE: One top coat is sufficient where a high degree of non-skid is required. Example: shower rooms, meat cutting rooms, oily plant floors, etc. An additional top coat is often required for areas such as locker rooms, toilet, laboratories, clean rooms, etc.
6. Double Broadcast Application: Repeat Steps #4 and #5b.
ESTIMATING
Actual coverage will depend on the required thickness, surface profile, and application techniques.
PHYSICAL PROPERTIES (Shop Floor Epoxy Flooring)
(See table on this screen.)
DUR-A-GLAZE #4 CR-4
DESCRIPTION
DUR-A-GLAZE #4 CR-4 is a light amber, transparent two-component liquid formulation composed of 100% solids thermosetting epoxy resins designed specifically for most applications requiring resistance to most solvents, organic and inorganic acids, and caustics at temperatures to 80ºF. DUR-A-GLAZE#4 CR-4 is designed for use as a coating, or as the matrix resin in a SHOP FLOOR or DUR-A-CRETE FLOORING SYSTEM, and as a topcoat for these systems.
BENEFITS
- Long Pot Life
- No Induction Time is Needed
- Excellent Chemical Resistance
- Good low temperature cure to 40ºF
- Safer than Aromatic Amines
- Excellent Resistance to Amine Blush and Water Spotting
PRECAUTIONS
Consult the Material Safety Data Sheet for DUR-A-GLAZE #4 CR-4 for appropriate handling procedures and personal protective equipment.
PHYSICAL PROPERTIES
(See table on this screen.)
COLORS
Refer to color chart in "Dur-A-Gard Floor & Wall Epoxy" Snapshot.
Note also that most nitrogenous materials, as well as some metal salts and dyes may stain the floor without compromise of the system's structural integrity. These compounds are noted by #. This is a partial list of chemicals tested on the DUR-A-GLAZE #4 CR-4. If information is needed on other chemicals, please call Dur-A-Flex, Inc. Technical Service at 1-800-253-3539, or in CT 528-9838.
Before using any Dur-A-Flex, Inc. product, be sure the Material Safety Data Sheet is read and understood.