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KI
1330 Bellevue St.
Green Bay, WI 54302
Tel: (920) 468-8100
Fax: (920) 468-0280
E-mail: consultki@ki.com
Web site: www.ki.com/genius


Genius Wall

Product Description:

The movable wall system shall offer maximum flexibility and reusability to accommodate frequent and quick relocation work without loss of materials, damage or modification to panels or to adjoining structures such as ceilings, fixed walls and floors. The system must be unitized, non-progressive and modular, allowing the removal of individual panels from any location without disturbing adjoining units and providing interchangeability of panels and door units on the same module.

The system can offer a single center reveal design with optional concealed slotting for wall-hung furniture components or a flush connector finished to match the panel to provide a monolithic aesthetic. The head detail is either recessed or flush. The base assembly with an integrated leveling system shall be permanently attached to the panel. Detached and loosely shipped floor tracks and leveling components shall not be permitted.

The solid panels shall be available in a choice of finishes to include powder coated steel, vinyl-covered steel or fabric-covered steel. Panels are stackable to accommodate ceiling height changes and panel type changes (i.e., solid/glass). Panel shells shall be removable and interchangeable in the field without dismantling as complete units.

Product Benefits:

  • Flexibility is maximized, both aesthetic and functional, due to the wall’s removable skin. Some examples include changing finishes (vinyl skin to marker board skin or changing entire color scheme at some point in the future), easy repair of damaged walls surfaces (replacing skins) and access to the cavity of the panel for possible IT / electrical additions. Our wall panel will accept a standard 3” deep J-box from a local hardware store so it can be easily hardwired or utilize modular plug-and-play, U.L. listed systems electrical. Note Genius offers the unique additional benefit of addressing various ceiling heights and aesthetics with it’s removable skin and stack-on unit. Facilities can stock “generic” wall panel frames in a standard height, then add stack –on units and varying skin finish options to meet the needs of specific locations / applications.
  • Ease and speed of installation & reconfiguration due to very few parts & pieces (only 4.5), pivoting panel base channel with hand tightened carpet grippers which allows panel to be slid into place (also minimizes carpet snags & damage), easily hand-installable connector strips eliminates need for special tools or hammering (also much quieter). The 20 to 25 minutes to install is the fastest in the industry. Also note that our sliding door installs very quickly relative to most others in the industry (half of the time) and is non-handed just like our standard pivot doors.
  • Durability and panel rigidity are maximized due to the aluminum frame construction with a 22 gauge steel skin substrate (no gypsum board). These materials result in a panel construction that is relatively light, very ridged, very durable and allows the use of magnetic accessories to hang art work photos, door stops, coat hooks etc even when a vinyl finish is used.
  • Highest ASTM lab documented STC (sound transmission class) rating for solid panels in the industry at a 44-48 STC.
  • Slotted verticals for systems furniture hang-on are anintegral part of the wall panels rolled edge, so there are no additional parts to purchase or inventory if you decide later to hang furniture from a wall panel that did not originally have furniture hanging from it. Bifma /Ansi X5.6-03-06.2 and X5.6-03-06.3 passed.
  • Aesthetics – excellent fit & finish at all conditions including base, panel-panel connectors, clearstory glass framing and wall channels. Finish options include paint, anodized, vinyl, fabric and wood; any of which can be applied to Genius’s wall panel, trim, base or frames.
  • Sustainability – 3-R’s (reduces, reuses & recycles). 99% reusable, 96% recyclable, made with over 70% recycled aluminum.
  • Made in the USA – Green Bay Wisconsin. This reduces travel time and potential boarder delay issues.
  • Class A Flame Spread rating – Powder coat painted panels and select fabrics passed in accordance with ASTM E-84.

Specifications:

KI-Genius Full Height Movable Walls
SPECIFICATION GUIDE

SECTION 10615

DEMOUNTABLE/MOVABLE PARTITIONS

PART 1 - GENERAL

DEFINITION

The movable wall system shall offer maximum flexibility and reusability to accommodate frequent and quick relocation work without loss of materials, damage or modification to panels or to adjoining structures such as ceilings, fixed walls and floors. The system must be unitized, non-progressive and modular, allowing the removal of individual panels from any location without disturbing adjoining units and providing interchangeability of panels and door units on the same module.

The system can offer a single center reveal design with optional concealed slotting for wall-hung furniture components or a flush connector finished to match the panel to provide a monolithic aesthetic. The head detail is either recessed or flush. The base assembly with an integrated leveling system shall be permanently attached to the panel. Detached and loosely shipped floor tracks and leveling components shall not be permitted.

The solid panels shall be available in a choice of finishes to include powder coated steel, vinyl-covered steel or fabric-covered steel. Panels are stackable to accommodate ceiling height changes and panel type changes (i.e., solid/glass). Panel shells shall be removable and interchangeable in the field without dismantling as complete units.

PRODUCT PERFORMANCE CHARACTERISTICS

Adjustability: An adjustable, u-channel head assembly shall provide a ± 1/2" adjustment at the ceiling. At the floor, a self-contained leveling glide system and a flush 4"-, or 5"-high base cover shall allow for an adjustment of ± 1" for a 4” base and ± 1 ½” for a 5” base. Combined, this shall provide an overall vertical adjustment of ± 1 1/2" for 4” and ± 2” for 5” to compensate for ceiling and floor irregularities.

Where the wall system meets the building core walls, columns or window mullions, a telescopic, spring-loaded wall post or channel shall allow for a ±1" horizontal adjustment.

Sound Control: Solid panels shall provide an overall sound transmission class of not less than 44-48 STC rating in accordance with ASTM E-90-87 (ASTM E412-73).

Fire Retardancy: No flammable materials shall be used in the manufacture of the wall system.

Provide independent laboratory tests for surface-burning characteristics of panel finishes in accordance with ASTM E-84. Flame Spread: Class A for powder coat finish and steel.

Structural Performance: Provide certification that the wall system panels meet the load-bearing capacity standards for hanging components of 7 pounds per linear inch when tested in accordance with BIFMA/ANSI x 5.6-1986, Section 5. Passed.

Provide independent laboratory data to certify that the wall system panels pass the uniform transverse load (lateral deflection) test of not exceeding deflection of 1/240 of the overall span under a load of 5 pounds per square foot, in accordance with ASTM E-72-80.

Electrical & Communications: Typically, power/communications cables and components shall be provided and field-installed (hardwired) by the electrical contractor. Wiring access shall be through or around the ceiling channel, and distribution shall run vertically or horizontally anywhere within the panel, from panel to panel or through the base and ceiling wire ways. Electrical outlets shall be located flush in the base or in the panel shell.

Factory installed Option #1: Based on local codes and ordinances, a modular pre-wired system may be specified, in which case, the base cover is 5" high to provide sufficient floor adjustment. Option: Based on local codes and ordinances, a pre-wired 10-wire system (6-2-2) may be specified, in which case, the base cover is 5” high to provide sufficient floor adjustment. Final hardwiring by others.

Factory installed Option #2: Electrical box(es), cutout(s) and ½” flexible conduit pre-installed in the factory in the panel shell. Final hardwiring and other components by others.

PART 2 - PRODUCTS

PRODUCT DETAILS

Ceiling Channels: 18-gauge steel with closed cell light and sound seal gasket, factory-applied to the channels. T-bar clips or other suitable fastening devices shall be used to connect the channel to the ceiling grid, subject to owner's approval.

Ceiling channels are either recessed or flush. All voids shall be insulated with fiberglass.

Solid Panels: 3 1/2" thick and consisting of an aluminum extruded frame construction, two panel shell assemblies each composed of one sheet of 22-gauge steel glued to vertical/horizontal stiffeners and intermediate horizontal stiffeners, non-toxic fiberglass insulation, and the base assembly. Top of panel engages the ceiling channel.

Aluminum frames (including glass panels) as a standard will have cavities on each side to accommodate cabling. Field notching the horizontal frame members will also allow easy cable access from the ceiling or the floor. As an option, solid panel vertical frame posts can be slotted for hang-on furniture and the slots concealed by a dual durometer PVC gasket which is 1" wide and recessed from panel face or by a flush-to-panel face connector. Component bracketry is optional. Panels to contain integral, adjustable bottom connectors and the panel shells to be equipped with a mushroom-shaped extrusion that forms a compression fit with the vertical frame for easy removal from the frame structure.

Base assembly to consist of a hinged modular 16-gauge steel floor channel attached to the panel's steel leveling glides and equipped with integral, adjustable carpet grippers, and of 4"- or 5”-high continuous, snap-on base covers made of extruded aluminum (multiple colors). All voids to be insulated with fiberglass.

Glass Panels: Aluminum extruded frame construction, head and base assemblies identical to solid panels. Single-glazed panels shall be 1/4"- to 3/8"-thick glass (specify type.) and 1/4" thick for double glazed panels. No protruding glazing beads or removable stops are evident. Glass moldings are made of extruded aluminum. Glass is shipped factory-installed.

Solid/Glass Panels: Aluminum extrusion frame construction, top and base assemblies identical to solid panels with solid portion height as specified on the drawings. Glazed portion shall be (1/4"- to 3/8"-thick single-glazed, 1/4"-thick double-glazed, specify type) unitized and framed in the same manner as full-height glass panels. Glass is shipped factory-installed.

Wall Connection Posts: Aluminum extrusions insulated with fiberglass. Closed cell gasket to be applied to wall posts. Outer U-channels are powder coat painted, anodized, wood veneer wrapped, or upholstered to match panel finishes. Inner U-channels are powder coat painted.

Corner, In-line, 3-way, and 4-way Connections: Aluminum extrusions are powder coat painted, anodized, wood veneer wrapped, or upholstered to match panel finishes.

Door Units: Manufacturer's standard door frames and reversible pivot-hung bullnose doors. Door frames shall be (specify ceiling-height or transom-height) consisting of an aluminum extruded frame. The top pivot plate is incorporated into the horizontal frame; an adjustable bottom pivot is attached to the hinge jamb. A die-cast strike plate is recessed into the strike jamb.

Transom panels (if applicable) to have the same construction as the solid or glass panels.

Doors shall be 1 3/4" thick, 5-ply, solid core, mortised to receive passage or locksets or butt hinges. Door hardware except reversible pivot hinges, unless otherwise specified to be supplied by others.

FINISHES

Solid Panels: Steel parts, whether exposed or hidden, shall be subject to a five-stage power wash with phosphate and de-ionization treatment before high solids paints are applied. Upholstered panels shall have a pre-painted finish prior to vinyl or fabric application. Connection posts shall be finished to match adjacent panels. Where indicated on drawings (or in the finish schedule), panels shall have the following finish(es):

Powder coat: Manufacturer's standard colors or a special color match.
Vinyl/Fabric: Manufacturer's standard finishes or customer-specified materials and C.O.M. upon approval.

Ceiling Channel: Manufacturer's standard powder coat paint colors or an optional special color match.

Base Covers, Door & Glazing Frames: Clear anodizing, wood veneer wrapped, or powder coat paint finish in manufacturer's standard colors or matching an optional custom paint color per specifications.

Panel-To-Panel Connectors: Standard KI colors (recessed) or vinyl (flush), fabric (flush), powder coat painted (flush), veneer wrapped (flush), clear anodized (flush) and veneer wrapped (shallow).

Doors & Wood Panels: Natural veneers with factory finish, plastic laminate or painted as specified.

PART 3 - EXECUTION

INSTALLATION

Install the wall system and accessories after floor construction and carpeting are completed, the suspended ceiling grid has been installed and other finishing operations, including painting, have been completed.

Install panel surfaces flat and with tight vertical and horizontal joints; with components assembled into a rigid structure, fitted to building conditions; straight and plumb with horizontal lines level.

Install wall system using concealed fastening devices and pressure-fit components that will not mar floor, wall and ceiling surfaces. Any alterations made to ceiling grid to install the partitions or to provide access for electrical, mechanical, or communications systems shall be made so as not to affect the structural integrity of the ceiling grid or be noticeable upon completion of the work.

END OF SECTION XXXXX