BOSTIK
211 Boston Street
Middleton, MA 01949
Tel: (978) 777-0100
Toll-Free: (800) 726-7845
Technical Services: (800) 523-6530
Web site: http://www.bostik-us.com
E-mail: contactus@bostik-us.com

Chem-Calk^® 1200
ONE-COMPONENT SILICONE SEALANT, GENERAL PURPOSE GRADE

PRODUCT DESCRIPTION

Chem-Calk^® 1200 is a one-component silicone sealant that cures by reaction with moisture. Its cured properties allow it to be used in a wide array of applications to principally non-porous surfaces. Chem-Calk^® 1200 exhibits excellent adhesion to such building materials as glass, glazed ceramic tile, and aluminum.

APPLICABLE STANDARDS

• CARB and SCAQMD Compliant.
• Meets VOC Requirements for OTC Regulation.

BASIC USES

• Perimeter sealing around windows, doors, and other exterior and interior building components.
• Sealing metal frames
• Sealing windows and skylights
• Sealing dissimilar building materials such as plastics,ceramics, and metals

APPLICATION LIMITATIONS

• Construction substrates have become complex and diverse by nature and origin. Substrate chemistries and structures can interfere with adhesive performances of the sealant. Adhesion to Substrate Pretest (ASP) is therefore MANDATORY to assess any adhesion and sealing characteristics—see Adhesion to Substrates Pretest section and see Installation Protocol section. This must be done pre-installation to avoid potential failures. Call Technical Service for more information about surface preparation and possible priming.
• Do not apply over damp, contaminated, loose surfaces (See Installation Protocol and Surface Preparation), old sealants or other foreign substances that may impair the adhesion bond. Avoid air entrapment.
• The ultimate performance of Chem-Calk^® 1200 depends on proper joint design and proper application with joint surfaces properly prepared (See Installation Protocol). Chem-Calk^® 1200 is not recommended for joints with dimensions less than or greater than what is recommended below. (See Installation Protocol—Joint Design section.)
  

APPLICATION LIMITATIONS (CONTINUED)

• Chem-Calk^® 1200 must not be used to seal narrow joints, fillet joints and face nail holes.
• Smearing and feathering Chem-Calk^® 1200 over joints is not recommended.
• Chem-Calk^® 1200 is not recommended for horizontal joints or traffic-bearing joints where abrasion resistance is required (walkways, driveways, runways, etc.). Please refer to Chem- Calk^® 955-SL for this application.
• Chem-Calk^® 1200 sealant is not recommended for exterior or interior structural sealing below the waterline in marine applications.
• Chem-Calk^® 1200 is not recommended for continuous immersion in water or any other fluid. When fully cured, avoid exposure, even incidental, to fuels, chlorinated, acid and alkaline solutions. Chem-Calk^® 1200 is not recommended for exterior or interior sealing below the waterline; please refer to Bostik^® 940 Fast Set for marine applications.
• Contact of Chem-Calk^® 1200 with asphalts (i.e., back coating of window flashing, etc.) and other filler compounds impregnated with oil, asphalt, tar, etc., may deteriorate the cohesive strength of the substrate and ultimately compromise the seal.
• Chem-Calk^® 1200 sealant should not be applied to concrete, marble, limestone, lead or lead coated surfaces, zinc coated metal (galvanized) and copper.
• Chem-Calk^® 1200 sealant should not be applied to construction materials that may exude oils, resins, plasticizers or solvents. These include, but are not limited to, unfinished or impregnated woods, certain rubber or plastic gaskets and tapes and failed non-silicone sealants or caulking compounds.
• Lower relative humidity and temperature will significantly extend the curing time. Confined areas, deep joints and moisture barrier substrates may also affect the full cure time and extend it by many days.
• Until the sealant is fully cured, do not expose the sealant to any mechanical stress. Uncured sealant will not respond properly to cyclic expansion and contraction of the joint specified for the cured sealant only.
• Chem-Calk^® 1200 may remain tacky for a few hours and attract dust and dirt from the jobsite which may affect the appearance of the sealant. Check tack-free time to prevent dirt pickup.
• Chem-Calk^® 1200 sealant is not recommended in designs that will be painted after application of the sealant. Paint films bridge the sealant but do not adhere to the sealant. The sealant should be applied after painting is completed.
• Chem-Calk^® 1200 sealant should not be applied to surfaces with special protective or cosmetic coatings without prior consultation of the manufacturer. Such surfaces include, but are not limited to, mirrors, reflective glass, surfaces coated with Teflon®, polyethylene or polypropylene.

INSTALLATION PROTOCOL

Joint Design:

In general, more joint movement can be accommodated in a thin bead of sealant than a thick bead. Chem-Calk^® 1200 Silicone Sealant should be no thicker than 1/2” (12.7mm) and no thinner than 1/4” (6.4mm). In joints between 1/2” and 1”, the ratio of sealant width to depth should be approximately 2:1. Sealant depth in joints between 1/4” and 1/2” should be 1/4” deep. Joints with dynamic movement should not be designed in widths less than 1/4”.

Surface Preparation:

See limitations about surface preparation. Surfaces must be structurally clean, dry (no frost) and structurally sound, free of contaminants, including, but not limited to, dust, dirt, loose particles, tar, asphalt, rust, mill oil, etc. If substrate is painted or coated, scrape away all loose and weakly bonded paint or coating. Any paint or coating that cannot be removed must be tested to verify adhesion of the sealant or to determine the appropriate surface preparation if needed. (See ASP section on next page for details.)

Backer Rods and Bond Breaker Tapes:

Bond breakers including, but not limited to, closed-cell polyethylene backer rods are used to control depth of the sealant bead, provide a firm tooling surface and avoid three-sided adhesion. Where the depth of joint prevents use of backer rods, a polyethylene strip or tape must be used as a bond breaker to prevent 3-sided adhesion. Do not prime or damage the surface of the bond breaker. Refer to instructions given by rod and tape manufacturers for the correct backer rod and tape size related to joint size.

Priming:

In general, application of Chem-Calk^® 1200 does not require priming the substrates. However, some substrates may require a Bostik primer. It is the user's responsibility to check adhesion of the cured sealant on typical test joints at the project site before and also during application as weather conditions may affect the adhesion results (See ASP section on next page.). Refer to Bostik Primer product data sheet or call Technical Service for proper selection and application of Bostik Primers.

Tooling:

Chem-Calk^® 1200 comes ready-to-use. Cut spout or tip to desired bead size. Apply moderate pressure to break seal inside the nozzle. Apply by using a professional caulking gun. Use opened cartridges and sausages the same day they are opened. Apply Chem-Calk^® 1200 in a continuous operation using positive pressure to the bottom of the joint to properly fill and seal the joint. When applying, avoid air entrapment and overlapping. Tool the sealant before the skin forms with adequate pressure to spread the sealant against the backup material at the bottom and sides of the joint. A dry tool with a concave profile is recommended for that operation. Do not use water or soapy water for this operation. Avoid smearing and feathering of the sealant to allow full performance of the cured seam. Excess sealant should be dry-wiped or joints should be properly taped.

Cleaning:

After dry-wiping uncured sealant from substrates and tools, remaining uncured sealant can be removed by using Xylene, Toluene or similar aromatic solvents. Please refer to the MSDSs provided for these solvents before use. Bostik^® Hand Towel & Specialty Adhesive Remover can also remove uncured sealant. Cured sealant is usually very difficult to remove without altering or damaging the surface to which the sealant has been misapplied. Cured sealant can be removed by abrasion or other mechanical means (scrapers, putty knives).

Curing Time:

Chem-Calk^® 1200 is a silicone sealant. On wood, with ambient air at 50% relative humidity and at 73°F, polyurethane sealants will generally skin within one hour and cure 1/16 of an inch per day. Lower temperature and lower relative humidity will significantly increase the skin time and cure time of a silicone sealant.

Maintenance:

If the sealant becomes damaged, replace the damaged portion by removing the old sealant completely, cleaning the surfaces and reapplying a fresh and appropriate amount of new sealant in accordance with the directions and information contained in this data sheet.

MANDATORY ADHESION TO SUBSTRATES PRETEST- (ASP)

A hand pull test must be run before the job starts and at regular intervals during the job. It must be run on the job site after the sealant is fully cured, usually within 7 to 21 days. (Adhesion may develop fully after at least 14 days.)

The hand pull test procedure is as follows:

1. Make a knife cut horizontally from one side of the joint to the other.
2. Make two vertical cuts approximately two inches long, at the sides of the joint, meeting the horizontal cut at the top of the two-inch cuts.
3. Grasp the two-inch piece of sealant firmly between the fingers and pull down at a 90° angle or more, and try to pull the uncut sealant out of the joint.
4. If adhesion is sufficient, the sealant should tear cohesively in itself.
5. Sealant may be replaced by applying more sealant in the same manner as it was originally applied. Care should be taken to ensure that the new sealant is in contact with the original, and that the original sealant surfaces are clean, so that a proper bond between the new and old sealant will be obtained.

STORAGE • PACKAGING • SHELF LIFE

Shelf life of Chem-Calk^® 1200 must be checked prior to using the product; do not use past its shelf life. Caulk past its shelf life may not perform or adhere as described by this data sheet. High temperature and high relative humidity may reduce significantly the shelf life of polyurethane sealants. If you are unsure of the expiration date of your Bostik product, please call customer service at 1-800-7BOSTIK to check if the product is still within its shelf life.

COLORS

White
Clear
Black

AVAILABILITY

Available from authorized Bostik distributors. Go to www.bostik-us.com and check on our distributor locator for the closest distributor in your location or call customer service at 1-800-7BOSTIK.

HEALTH AND SAFETY

Please refer to the MSDS for First Aid Information. Most current MSDS's can be found on Bostik's website at www.bostik-us.com or call customer service at 1-800-7BOSTIK.

TECHNICAL SERVICE

TECH SERVICE phone number: 1-800-523-2678.

Field visits by Bostik personnel, Bostik manufacturer representatives or Bostik authorized distributor personnel are for the purpose of making technical recommendations only and not for supervising or providing quality control on the jobsite.

WARRANTY (LIMITED WARRANTY) - IMPORTANT NOTICE

All statements, technical information and recommendations set forth herein are based on tests which Bostik believes to be reliable. However, Bostik does not guarantee their accuracy or completeness. The buyer and/or user should conduct its own tests of this product before use to determine proper preparation technique and suitability for proposed application. Any sales of this product shall be on terms and conditions set forth on Bostik's order acknowledgment. Bostik warrants that the product conforms with Bostik written specifications and is free from defects at the time it leaves Bostik's control. BOSTIK DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED AND/OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE BUYER'S SOLE REMEDY FOR NONCOMPLIANCE WITH THIS WARRANTY SHALL BE FOR THE REPLACEMENT OF THE PRODUCT OR REFUND OF THE BUYER'S PURCHASE PRICE. IN NO CASE WILL BOSTIK BE LIABLE FOR DIRECT, CONSEQUENTIAL ECONOMIC OR OTHER DAMAGES.