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Pemko Manufacturing Company

Pemko Manufacturing Company

Pemko General Information

In the Pemko tradition of providing our customers with the highest level of service and quality/tested products, Pemko brings you enhanced value and new electronic services that you want and need via Sweets Electronic media. Using Sweets Electronic, you can download CAD drawings of hundreds of Pemko products. Pemko/Sweets Electronics offers users CSI specifications for Commercial Thresholds, Door Bottoms, Edge Sealing Products, Continuous Geared Hinges and Perimeter Gasketing. Additionally, Pemko/Sweets Electronic offers information on product testing and symbols, as well as pertinent Tables and Charts and information on our inserts and finishes. Our web site, www.pemko.com, offers Pemko’s full line catalog of products in a downloadable, PDF format, along with CAD drawings and product specific information about each of our products.

Since it’s inception in 1952, Pemko Manufacturing Company has demonstrated its leadership in the door component industry. Pemko products have set the standards in design, technology and materials. We have endeavored to listen to our customers and to respond to their needs, accurately and quickly.

Pemko’s manufacturing facilities in Memphis, Tennessee, Ventura, California, and Abbotsford and Toronto, Canada are poised to service every region of the USA and the world beyond.

Pemko does not rest on its laurels nor do we wait for the next product innovation to appear. We are committed to advancing the science of door sealing with the goal of protecting buildings from the elements: drafts, rain, wind, cold, heat, humidity, noise, insects and light. In addition, Pemko is committed to universal design, to barrier free access for the physically challenged, as well as to enhancing door security systems and life safety systems.

MATERIALS INFORMATION

OPTION TABLES

The following Option Tables are provided for selection of other than standard or normal Finishes, Components, Fabrication, or Fasteners. Since these are other than standard or normal, please allow an appropriate amount of extra lead time for option(s) selected.

METALS AND FINISHES

Pemko's extruded metal products are made from: 6063 and 6463 aluminum alloys, and CDA alloy C38500 architectural bronze (brass). Roll-formed metal products are made from stainless steel, high-strength special-purpose zinc alloy, 70-30 yellow brass or 85-15 red brass. Roll-formed aluminum weatherstripping is produced from various alloys selected for the particular properties required. 357SP is made from hot rolled galvanealed steel; the 357SS is made from 304-stainless steel. See the charts (below) for all finish designations. If you do not see the option you require, please inquire with our customer service department about the feasibility of a custom finish. Also, a “Finish Designations” Option Table is shown at the top of every pair of pages as a key for one or more of the products on those pages.

INSERTS

Inserts (seals) and other materials: Pemko manufactures many products with gasketing inserts (seals). Some products are made completely from non-metallic materials. Please refer to specific parts throughout the catalog for complete information. SiliconSeal (S) attributes can be found in the Edge Sealing Products Section. PemkoPrene attributes can also be found in the Edge Sealing Products Section. All vinyl (V) parts and inserts are extruded from the highest quality virgin vinyl and comply with all the requirements specified in Commercial Standard CS 230-60, as developed by the U.S. Department of Commerce. See the Options Table (right) for all insert (seal) designations. Also, the available inserts (seals) for each individual product are shown adjacent to each individual product.

FABRICATION OPTIONS

Pemko offers many fabrication options to fit specific job requirements including beveling, special cuts, rips, tack welds, lead lining, L-notches, U-notches, half notches, full notches, drill, mill and drill, as well as single and double miter returns. Please consult our customer service and / or our engineering departments for details. Custom fabrications are subject to engineering design costs and are quoted on a time and material basis.

FASTENER OPTIONS

Most products are furnished with standard fasteners. Please refer to specific products or product categories for standard fastener details. When specified, Pemko will furnish special types of available screws and anchors at an extra cost.

PRODUCT SYMBOLS

These symbols are shown adjacent to products throughout the catalog so that one can readily identify and select products which meet specification and / or code requirements.

AIR INFILTRATION TESTED

Tested to ASTM E-283 requirements.

Products have been air infiltration tested in accordance with the requirements of ASTM E-283 Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors.

SOUND TESTED

Tested to ASTM E 90-97 and ASTM E 1408-91 requirements.

Products have been acoustically tested in accordance with ASTM E 90-97 Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions, and ASTM E 1408-91 Standard Test Method for Laboratory Measurement of Sound Transmission Loss of Door Panels and Door Systems. Tests were conducted by Western Electro-Acoustic Laboratory Inc., and Riverbank Acoustical Laboratory. Both are accredited laboratories for acoustic testing. Contact Pemko or refer to page 10 for recommended SoundSeal Systems.

BARRIER FREE

Meets requirements of ADAAG-1998 (Amended), ICC / ANSI A117.1-1998, and California Building Code, Title 24. Products are access compliant by having installed height differences not over 1/2” with allowable edge and slope conditions. All ramp products have ADA compliant 1:12 slopes: Pemko Modular Ramp Thresholds (Ramps Section), Rubber Ramp Thresholds (Ramps Section), and Recycled Rubber Ramps (Ramps Section). Contact Pemko or refer to page 11 for recommended BarrierFree Systems.

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION

Products are voluntarily submitted to rigid third party testing and follow-up audits to confirm that these products fully and continuously meet or exceed the requirements of their underlying ANSI / BHMA Standards. These products are listed in the BHMA Directory of Certified Products, published annually and available for purchase from BHMA. They are also posted and frequently updated on the BHMA web site at www.buildershardware.com. Pemko products are covered by the following; ANSI / BHMA A156.21-2001 Standard for Thresholds, ANSI / BHMA A156.22-2003 Standard for Door Gasketing Systems, and ANSI / BHMA A156.26-2000 Standard for Continuous Hinges.

SKID RESISTANT TESTED

Tested to UL410 and meets requirements of: ASTM D 2047 and Federal Specifications P-F-430C.

PemKote is a rugged abrasive finish of nickel-aluminum composite which is fused to the metal surface by an exothermic reaction. This process produces an aesthetically pleasing skid resistant coating with extremely high bond strength and excellent resistance to oxidation. Pemkote carries a TEN (10) YEAR GUARANTEE, and is available on all Pemko metal thresholds. Pemko highly recommends the use of Pemkote for all Barrier-Free Modular Ramps, and as a durable, economical alternative for cast abrasive products. For corrosive applications, request sealant for extra protection.

Pemko provides tested skid resistant walking surfaces that are Listed and Labeled by Underwriters Laboratories, Inc.® , including PemKote for metal surfaces as well as extruded or molded rubber ramp surfaces such as Pemko “SBR” Series extruded Fire Retardant Rubber Ramps and “RR” Series molded Recycled Rubber Ramps.

SMOKE TESTED

Listed by WYLE Laboratories as having been tested in accordance with Underwriters Laboratories Inc.® , Standard UL 1784-1990 Air Leakage Tests of Door Assemblies, and meet the performance criteria for allowable air leakage as specified in NFPA 105-99 Installation of Smoke Control Door Assemblies.

SMOKE TESTED

Tested and Listed to meet the requirements of Standards: UL1784, UBC7-2, Part II & BS476.

Products are Listed and Labeled by Intertek Testing Services (Warnock Hersey) as having been tested in accordance with the Uniform Building Code Standard UBC 7-2 Fire Tests of Door Assemblies Part II (Positive Pressure) and British Standard BS476: Part 31, Section 31.1. Verify application with door and frame manufacturer for compliance.

SMOKE TESTED

Tested and Listed to meet the requirements of Standards: UL1784, UBC7-2, Part II & BS476 (20 minute only Category H).

Products are listed as Category H (Smoke and Draft Control Gasketing) and Category J (Gasketing materials other than Category G). These materials are surface applied to a door and frame or added to a door assembly to comply with the requirements of the Category. These products are Listed and Labeled by Intertek Testing Services (Warnock Hersey) as having been tested in accordance with the Uniform Building Code Standard UBC 7-2 Fire Tests of Door Assemblies Part II and British Standards BS476: Part 31, Section 31.1 for Positive Pressure.

FIRE RATED

Products are Fire Rated, Classified and Listed to meet the requirements of UL10B, and Certified for Canada. They meet the requirements of ASTM E 2074-00 and NFPA-252. These products are listed as Gasket MATERIAL FOR USE ON LISTED STEEL FRAMES AND CLASSIFIED HOLLOW METAL STEEL COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 3 HOURS, WOOD COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 1-1/2 HOURS AND WOOD CORE FIRE DOORS RATED 20 MINUTES WITHOUT HOSE STREAM. These products have been classified as a result of testing done by Underwriters Laboratories Inc.® certifying that these gasket products do not adversely affect the fire resistance of the door or frame according to its rating in the UL Building Materials Directory. Products are regularly checked under the follow-up inspection service for manufacturing compliance with Underwriters Laboratories Inc.® .

FIRE RATED POSITIVE PRESSURE

Classified and Listed to meet the requirements of Standards: UL10B, UL10C, & UBC7-2, Part I. Products are Listed as Gasket MATERIAL FOR USE ON LISTED STEEL FRAMES AND CLASSIFIED HOLLOW METAL STEEL COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 3 HOURS, WOOD COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 1-1/2 HOURS AND WOOD CORE FIRE DOORS RATED 20 MINUTES WITHOUT HOSE STREAM. These products have been classified as a result of testing done by Underwriters Laboratories Inc.® . These products are in compliance with Underwriters Laboratories, Inc.® Standards UL10B and UL10C, Fire tests of Door Assemblies and Uniform Building Code Standard 7-2 Fire Tests of Door Assemblies Part I (Positive Pressure). Products are regularly checked under the follow-up inspection service for manufacturing compliance with Underwriters Laboratories Inc.® . Verify applications with door and frame manufacturer for compliance.

FIRE RATED POSITIVE PRESSURE

Tested to meet the requirements of Standards: UL10B, UL10C, UBC7-2, Part I & BS476.

Products are Listed as Gasket MATERIAL FOR USE ON LISTED STEEL FRAMES AND CLASSIFIED HOLLOW METAL STEEL COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 3 HOURS, WOOD COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 1-1/2 HOURS AND WOOD CORE FIRE DOORS RATED 20 MINUTES WITHOUT HOSE STREAM. These products have been listed as a result of testing by Underwriters Laboratories Inc.® , Intertek Testing Services (Warnock Hersey) and Warrington Fire Research. These products are in compliance with Underwriters Laboratories, Inc.® Standards UL10B and UL10C, Fire tests of Door Assemblies and Uniform Building Code Standard 7-2 Fire Tests of Door Assemblies Part I (Positive Pressure), and British Standards BS476: Part 22, 1987. Products are regularly checked under the follow-up inspection service for manufacturing compliance with Underwriters Laboratories Inc.® and Intertek Testing Services (Warnock Hersey). Verify applications with door and frame manufacturer for compliance.

FIRE RATED POSITIVE PRESSURE

Classified and Listed to meet the requirements of Standards: UL10B, UL10C, & UBC7-2, Part I & BS476. Aluminum continuous hinge for use on swinging type fire doors of the hollow metal, tin clad, sheet metal and steel covered composite type rated up to and including 3 hours. Wood covered composite type rated up to and including 1-1/2 hours, and wood fire doors rated up to and including 20 minutes without hose stream. All hinges meet the criteria of UBC 7-2 Part 1 for Positive Pressure.

FIRE RATED POSITIVE PRESSURE

Tested to meet the requirements of Standards: UL10B, UL10C, & UBC7-2, Part I & BS476. Products are Listed as Gasket MATERIAL FOR USE ON LISTED STEEL FRAMES AND CLASSIFIED HOLLOW METAL STEEL COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 3 HOURS, WOOD COMPOSITE TYPE FIRE DOORS RATED UP TO AND INCLUDING 1 1/2 HOURS AND WOOD CORE FIRE DOORS RATED 20 MINUTES WITHOUT HOSE STREAM. These products have been listed as a result of testing by Underwriters Laboratories Inc.® , Intertek Testing Services (Warnock Hersey) and Warrington Fire Research. These products are in compliance with Underwriters Laboratories, Inc.® Standard UL10C, Uniform Building Code Standard 7-2 Fire Tests of Door Assemblies Part I (Positive Pressure), and British Standards BS476: Part 22, 1987. Products are regularly checked under the follow-up inspection service for manufacturing compliance with Underwriters Laboratories Inc.® and Intertek Testing Services (Warnock Hersey). Verify applications with door and frame manufacturer for compliance

Pemko Manufacturing Company
5535 Distribution Drive
P.O. Box 18966 (38181)
Memphis, TN 38118
Tel: (901) 365-2160
Fax: (901) 365-1354
TollFree: (800) 824-3018
E-mail: websales@pemko.com
Web site: http://www.pemko.com





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